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Grinding Ball Shaping Equipment

Your Professional Grinding Ball Shaping Equipment Supplier

The company is established in 2009, it is located in Huashi Town, Jiangyin City, Jiangsu Province, which is 2km from Huaxi Exit of Expressway along the Yangtze River, 8km from Ferry of the Yangtze River and 49km from Sunan Shuofang International Airport, enjoying a convenient transportation in land, water and air and favorable geological position. As a specialized company engaging in the R&D and manufacture of various kinds of hot rolled steel balls used for ball mill and steel ball making machines.

Why Choose Us

01/

Our Factory
The company covers a land area of 28 ,000 square meters and workshop and office area of 12,000 square meters. It owns 41 independent intellectual property rights (patents) and 4 production lines, with diameter of steel balls ranging from φ20mm to φ150mm and annual production capacity of 100,000 tons.

02/

Quality Assurance
The company possesses a scientific quality control system, engineering technology R&D center, different kinds of analyzing and testing equipment, technically skilled management team , which have provided a reliable guarantee for stabilizing and improving the quality of products.

03/

Production Equipment
Company owned production equipment D25-40 production line 2, D40-60 production line 1, D60-100 production line1, D100-140 production line1.

04/

Our Service
Pre-sales: Select the most practical raw materials
Sale: The best production with the best quality steel ball
After sales: If necessary, the fastest speed to reach the user site to solve the problem.

Grinding Ball Shaping Equipment There Are Mainly the Following Types

Hot Rolling Mill

Hot Rolling Mill produces various metal products through hot rolling process. Adopting an advanced and unique design, it uses a servo motor to control the change of the mold angle through a button installed on the side wall of the hot rolling mill.

Quick Forging Machines

D100MM-140MM Quick Forging Machines, Integrating multiple functions, including hot cutting function and forge shaping function. The entire machine can operate stably at high speed. High speed：20-40 balls per minute, Ball surfance hardness: 57-62HRC, Ball core hardness: 54-60HRC, Impact toughness: ＞20 J/CM2.

Advantages of Hot Rolling Mill

Enhanced Toughness and Ductility

Hot rolling mill significantly improves the toughness and ductility of metals by heating them above their recrystallization temperature, typically over 1700°F (927°C). This process refines the metal's grain structure, turning coarse grains into finer, more uniform ones. This refinement enhances the metal's ability to absorb energy and deform without fracturing, which is crucial for applications needing high impact resistance and flexibility.

Increased Stretchability

The metal's stretchability, or its ability to elongate before breaking, also improves through hot rolling mill. At high temperatures, the metal becomes more pliable, making it easier to shape and stretch without cracking. This property is particularly beneficial for manufacturing processes that involve extensive forming and shaping, as it reduces the likelihood of cracks and fractures during these operations.

Uniform Distribution of Impurities

Hot rolling mill helps distribute impurities like slag more evenly throughout the metal, minimizing weak points and enhancing structural integrity. By breaking down and dispersing impurities uniformly, the process ensures a more durable and reliable metal for various industrial applications.

Improved Workability and Lower Deformation Resistance

The high temperatures in hot rolling mill significantly reduce the deformation resistance of metals. This makes it easier to shape the metal into the desired forms. Less resistance also means that the machinery and tools used in the process experience less wear and tear, leading to higher production rates and lower maintenance costs.

Advantages of Quick Forging Machines

Strength-to-Weight Ratio
Throughout the forging process, the grain structure of the material is compressed, which reduces stress on corners and fillets, thereby increasing the overall strength of the piece.

Reduced Defects
Forging helps minimize metallurgical defects like porosity and alloy segregation, leading to less time required for machining the finished piece and better results during heat treatment.

Post Forging Treatments
Since forging eliminates voids and porosity, the pieces can be machined post-forging without compromising dimensional accuracy or quality. Tolerances are typically within 0.01 to 0.02 inches (0.25 to 0.5 mm).

Cost Savings
Forging offers cost savings through efficient raw material usage, decreased machining time, and the ability to reclaim die material.

Hot Rolling Mill Specifications

Product name	Quick Forging Machines
Application	Grinding ball for Mineral processing SAG ball mill
Original	Jiangyin, China
Certification	ISO9001, ISO14001, OHSAS18001 etc.
Price	Negotiable
Material	Q235, 45#
Voltage	380V 50Hz, or the voltage can be as local demand
Payment term	TT, LC
Delivery date	Negotiable
Packing	Export standard
Market	Middle East/ Africa/Asia/South America/Europe/North America
Warranty	1 year
MOQ	1 set
Delivery time	6-8 months per set

Quick Forging Machines Specifications

Specification		Unit	315T-F	315T-A	315T-A-Z	315T-B	315T-C
Nominal force		KN	3150	3150	3150	3150	3150
Max. pressure of liquid		MPa	25	25	25	25	25
Stroke of slider		mm	400	500	500	600	800
Max. opening height		mm	700	900	900	1000	1250
Working table size		*mmmm**	700x700	800x800	800x800	1000x1000	1260x1200
Speed of slider	Descent speed	mm/s	60	80	160	100	100
	Working speed	mm/s	6-12	6-12	6-12	6-12	6-15
	Return speed	mm/s	60	60	85	60	80
Motor power		KW	11	15	15	15	22
Ejecting force		KN	50	63	63	63	63
Ejecting stoke (mm)		mm	250	250	250	250	250
Weight		T	4.5	5.8	6.3	8	11

Applications of Hot Rolling Mills

The hot rolling mills are used for pressure shaping of the metal objects or other materials between the rotating rolls when temperature of the metal is kept above its recrystallization temperature. It is basically an automatic system or cluster of machines to perform both rolling and auxiliary operations including transportation of billets to heating furnaces and mill rolls, rolled material, metal after rolling, and many other functions.

When rolled, the metal is first passed through a hot rolling mill. The metal is passed several times through it due to which the thickness of the metal considerably reduces. These hot rolling mills are mostly used to process angles, rods, sheets, channels, beams, etc. made from steel, iron, aluminum, and other metals.

Application of Quick Forging Machines

Automotive & Truck
Quick forging machines power, dependability, and economy make them suitable for critical automobile and truck applications. Forging machines is often used in the powertrain, where connecting rods, transmission shafts and gears, differential gears, driveshafts, clutch hubs, and universal joints are commonly used.

Agricultural Machinery & Equipment
Farm tools must also be solid, tough, and economical. Aside from engine and transmission parts, the leading forging machining subjected to impact and fatigue include gears, shafts, levers, spindles, tie-rod ends, spike harrow teeth, and cultivator shafts.

Valves, Fittings, Oil Field Applications
Forging machines is often associated with high-pressure applications in the valve and fitting industry due to their superior mechanical properties and lack of porosity. Flanges, valve bodies and stems, tees, elbow reducers, saddles, and other fittings are made of corrosion- and heat-resistant materials.

Off-Highway Equipment/Railroad
Forging machines are widely used in off-highway and heavy construction vehicles, mining equipment, and material handling applications due to their strength, toughness, machinability, and economy.

Packaging and Delivery

Size

At latest one 20 container

Weight

8tons to up

loading time

Shipment time is within 50 working days

After getting prepayment

Payment items: 30%T/T for deposit

70% balance payment before shipment

Packaging: Small size parts is by wooden case, other parts by film

FAQ

Q: What is the difference between hot and cold rolling mills?

A: Hot rolled steel is rolled above the material's recrystallization temperature, whereas cold rolled steel is rolled below the material's recrystallization temperature. Beyond this quality, there are a few other distinctions between the two materials, including in regard to the following: Surface quality.

Q: What is the temperature of hot rolling mill?

A: For steels, hot rolling is generally conducted at 850–1200 °C, in the austenite phase, while for aluminum it is conducted at 350–500 °C. During each rolling pass, strain is imparted to the material which causes an increase in dislocation density and consequently work hardening.

Q: What is the principle of hot rolling mill?

A: Hot rolling is a metalworking process that occurs above the recrystallization temperature of the material. After the grains deform during processing, they recrystallize, which maintains an equiaxed microstructure and prevents the metal from work hardening.

Q: What is the purpose of a quick forging machines?

A: Mechanical Forging Industrial presses squeeze metal sheets and rods between dies with a lot of mechanical force in order to mold them into specific forms. The metal is heated, sandwiched between two cold dies, and compressed using ram force until the desired shape is achieved.

Q: What are two types of quick forging machines?

A: Mechanical Press – Converts the rotation of the motor into linear motion of the ram.
Hydraulic Press – Hydraulic motion of the piston moves the ram.
Screw press – Screw mechanism actuates the ram movement.

As one of the leading grinding ball shaping equipment manufacturers and suppliers in China, we warmly welcome you to buy cheap grinding ball shaping equipment from our factory. All our products are with high quality and competitive price.

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