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Forged Steel Ball Production Line

Your Professional Forged Steel Ball Production Line Supplier

The company is established in 2009, it is located in Huashi Town, Jiangyin City, Jiangsu Province, which is 2km from Huaxi Exit of Expressway along the Yangtze River, 8km from Ferry of the Yangtze River and 49km from Sunan Shuofang International Airport, enjoying a convenient transportation in land, water and air and favorable geological position. As a specialized company engaging in the R&D and manufacture of various kinds of hot rolled steel balls used for ball mill and steel ball making machines.

Why Choose Us

01/

Our Factory
The company covers a land area of 28 ,000 square meters and workshop and office area of 12,000 square meters. It owns 41 independent intellectual property rights (patents) and 4 production lines, with diameter of steel balls ranging from φ20mm to φ150mm and annual production capacity of 100,000 tons.

02/

Quality Assurance
The company possesses a scientific quality control system, engineering technology R&D center, different kinds of analyzing and testing equipment, technically skilled management team , which have provided a reliable guarantee for stabilizing and improving the quality of products.

03/

Production Equipment
Company owned production equipment D25-40 production line 2, D40-60 production line 1, D60-100 production line1, D100-140 production line1.

04/

Our Service
Pre-sales: Select the most practical raw materials
Sale: The best production with the best quality steel ball
After sales: If necessary, the fastest speed to reach the user site to solve the problem.

Advantages of Forged Steel Ball Production Line

1. Compared with the traditional steel ball production process, the forging & rolling ball is high-quality and high-efficiency.

2. Get rid of the high predicament of forging workers in the past, the CNC forging hammer is friendly to newcomers.

3. Environmentally friendly, the entire steel ball automatic production line only consumes electricity and less recyclable water.

4. Easy to automate, this steel ball line equipped with the automatic forging robot, automatic ejection & pushing system, automatic conveyor system, and more, it can achieve 24 hours of uninterrupted production.

5. The wide range of applications, in addition to the production of steel balls, the CNC forging hammers are widely used in precision forging, like connecting rod, aerospace parts, military parts, hand tools & hardware etc.

Types of Forged Steel Ball Production Line

Steel Ball Forging Production Line
Steel Ball Forging Production Line, your best choice to use small diameter steel rod as raw material, to get high quality big size ball by forging method. Ball diameter: 80-100mm, Ball surface hardness level: 59-61HRC, Ball core hardness level: 57-59HRC.

Forged Grinding Ball Production Line
D80MM-125MM Forged Grinding Ball Production Line, this line can promise annual around 20,000 tons. Stable running and easy to operate. Production speed: 6-10 Balls/Minute, Ball surface hardness: 59-62HRC, Ball core hardness: 56-60HRC, Impact toughness: ＞18J/CM2

Forging Steel Ball Production Line
Forged steel balls are known for their strength, durability and wear resistance. With the increasing demand for forged steel balls, the demand for Forging Steel Ball Production Line has also begun to increase.

Forging Automatic Steel Ball Production Line
D100MM-140MM Forging automatic steel ball production line, Hourly output: 3-4 tons upon different ball size, we can achieve the ball quality level as: Ball surface hardness:58-60HRC, Ball core hardness:55-57HRC, Impact toughness: ＞15 J/C.

Forged Steel Grinding Media Ball Production Line For Gold Mine
Forged Steel Grinding Media Ball Production Line For Gold Mine is mainly used to produce forged grinding balls for the mining industry. Forged grinding balls are mainly used for grinding materials in minerals, cement, electric power and other industries to grind large materials into small particles.

Complete Forged Grinding Balls Production Line For Copper Mine
Complete forged Grinding Balls Production Line to produce 125mm-140mm forged ball, Fit for Copper Mine SAG ball mill, Promise you on best designed heat treatment technology, achieve good ball hardness, gurantee lowest ball breaking rate less than 1%.

Specifications

Product name	Forged Grinding Ball Production Line
Application	Grinding ball for Mineral processing section 1 & SAG ball mill
Original	Jiangyin, China
Certification	ISO9001, ISO14001, OHSAS18001 etc.
Price	Negotiable
Material	Q235, 45#
Voltage	380V 50Hz, or the voltage can be as local demand
Payment term	TT, LC
Delivery date	Negotiable
Packing	Export standard
Market	Middle East/ Africa/Asia/South America/Europe/North America
Warranty	1 year
MOQ	1 set
Delivery time	4 months per set

Forged Steel Ball Production Line Manufacturing Process

The forged steel ball has all the attributes of forging, so the quality is the best in these kinds of steel ball manufacturing processes. Generally, the steel ball making machine used is air hammer, which has the advantages of small investment and fast starting, but it has strong artificial dependence and low production efficiency.

The surface quality of the forged steel ball, the impact resistance, and the wear resistance are all good, the toughness is strong, and it is not easy to be broken and loss round. We use forging and press methods, which can heat the metal until the temperature reaches 1100ºC(±50ºC), and use the forging machine to apply pressure to the metal blank to plastically deform it to obtain the forging with certain mechanical properties, shape and size. method.

Complete Forged Grinding Balls Production Line For Copper Mine

Forged Steel Grinding Media Ball Production Line For Gold Mine

Through forging, defects such as as-cast looseness caused by metal in the smelting process can be eliminated, optimize the microstructure, and at the same time, the mechanical properties of the forgings are generally better than those of the same materials due to the preservation of the complete metal flow lines.

Forged steel balls are precise in size, high in roundness, high in hardness, and have mechanical properties. It is wear resistant, not easily deformed and broken. It can be fully reflected by the high hardness. The surface hardness is as high as 57hrc to 67hrc, the volume and hardness are as high as 56hrc to 64hrc, the hardness distribution is uniform, the impact toughness is more than 12j/cm2, the breakage rate is low, and the anti-fatigue drop test is more than 20,000 times. The actual damage is caused. The rate is no more than 1%, close to 0.

We have made a comparison between the cast steel ball and our forged steel ball. The results of the two are 0.9kg/t and 0.6kg/t respectively in domestic iron mines. That using forged steel balls, the consumption of one ton of ore is reduced by 33.3%.

Complete line major equipments

Name	Spec	Qty	Standard	Note
Induction Furnace	100-150	1	Factory Standard	800+1000=1800kw
Hot Cutting Machine	100-150	1	Factory Standard	Exclude Mold
Magic Hand	100-150	2	Factory Standard
Mechnical Punch	100-150	1	Factory Standard	Exclude Mode
Air Hammer-750	100-150	2	Factory Standard	750 Exclude Mode
Pass c Curve Strong Cooling Device	100-150	12	Factory Standard
Induction Reheating Furnace	100-150	2	Factory Standard	350kw
Convey (Spiral)	100-150	1	Factory Standard
Quenching Cylinder	100-150	1	Factory Standard
Polymer Quenching	100-150	1	Factory Standard
Box Type Tempering Furnace	100-150	1	Factory Standard	Do Not Include Ball Collection Box

Packaging and Delivery

Size

At latest one 20 container

Weight

8tons to up

Loading time

Shipment time is within 50 working days

After getting prepayment

Payment items: 30%T/T for deposit

70% balance payment before shipment

Packaging: Small size parts is by wooden case, other parts by film

FAQ

Q: What is forged steel ball production line manufacturing?

A: Similar to cast manufacturing, forged manufacturing involves heating the raw material. However, the material is only heated until it is malleable rather than molten. Once the material is sufficiently pliable, the manufacturer can shape it into the desired shape using various compressive methods.

Q: What is the difference between forge and fabricate?

A: Forging depends on the pressure to shape metal into the desired form, while fabrication alters the shape of metal in a variety of mechanical ways that include cutting and puncturing it.

Q: What is your delivery time for Complete Forged Grinding Balls Production Line For Copper Mine?

A: Communicate specific delivery status according to customer needs.

Q: Can the Complete Forged Grinding Balls Production Line For Copper Mine be customized according to our needs, such as affixed with our logo?

A: Of course our products can be customized according to your needs and can also be affixed with your logo.

Q: Regarding after-sales service, how do you solve the problems of overseas customers in a timely manner?

A: Our machine warranty period is generally 1 year, during this period, we will immediately arrange international express delivery to ensure that the replacement parts are delivered as soon as possible.

As one of the leading forged steel ball production line manufacturers and suppliers in China, we warmly welcome you to buy cheap forged steel ball production line from our factory. All our products are with high quality and competitive price.

100mm Forged Steel Balls for Iron Ore Mine, Forged Steel Grinding Media Ball Production Line, 60mm Grinder Balls for Silver Ore Mine Mineral Processing