Grinding Balls Production Line

Grinding Balls Production Line Introduction
Complete forged grinding balls production line, specially designed by Dongbang, who can offer you entire design based on your requirements. 

Technical Datas
Application: Set up your complete forged grinding balls production line to supply the grinding balls to your local mine clients.
Price: Negotiable
Payment term: TT, LC
Delivery date: Negotiable
Packing: Export standard packing
Certification: ISO9001, ISO14001, OHSAS18001 etc.
Original: Jiangyin, Jiangsu, China
Major Market: Worldwide
Min Order Quantity: 1 full line
Ball Size Production Range: 100mm to 140mm (4” to 5.5”)

Designed Flow 

How do we use smaller diameter steel rod to make big size forged balls ?
 See Below List:

The entire line have below equipments

1.Heating system: step up heating furnace or induction furnace

Difference: Step up heating furnace use natural gas;

Induction furnace use electric.

Purpose: Heat on the round steel rod to requested temperature;

2.Hot cutting machine

Purpose: Cut the heated steel rod to our requested length

3.Magic hand

Purpose: Deliver the cutted steel rod to hammer machine, save labor cost

4.Quick hammer machine

Purpose: quick hammer the cutted hot steel rod to ball 

5.Rolling machine

Purpose: rolling the hammed balls to get better rounder ball shape

6.Reheating furnace for balls

Purpose: The balls after rolling, will go through a strong cooling system, then reheat the ball in reheating furnace, recombine the microstructure of ball to get even distributed grain;

7.Quenching system

Purpose: reheated balls cooling to right temperature, then send to quenching system for water quenching treatment

8.2nd quenching system

Purpose: The ball after water quenching, go into 2nd quenching system, the media is our special designed chemical liquid, which can help the balls to increase the change percent from austenite to martensite, make the ball quality improved 10-20%. 

9.Tempering furnace: Box type tempering furnace or online automatic continuous tempering furnace

Purpose: Let the balls after quenching treatment get tempering treatment in our special designed tempering furnace

10. Cooling plate

Purpose: The big plate will stock the balls after tempering, let the ball have enough time to cool to room temperature

11. Packing

Our advantages

1)Complete own designed;

2)Supported by more than 30 different own patents;

3)High efficiency;

4)Less workers requested to operate the whole line;

5)Stable ball quality can be controlled;

6)Strong and professional technical support;

7)PLC control;

Why choose us on the grinding ball production lines ? 

We are the only one at china who are focus on the lastest development on grinding ball production lines, also have the own grinding ball factory. We are professional on both field: Equipments and technologies to make good quality grinding balls!